Originally Posted by
ericcs
i have an 07 90hp 2st merc, which is an absolute pain to start most times, when hot. 2 out of every 3 start attempts result in a backfire which snuffs the startup. Over the years, this has occasionally resulted in the starter bendix gear jumping the flywheel gear, where the gear teeth lock onto the tip of each other. Hitting the starter again is not strong enough to unlock them so i have to use a screw driver to un lock them, which has resulted in replacing the bendix gear 3 times. Also, sometimes after a backfire, the engine get like a compression lock, which takes a while to release, again the starter is not strong enough to over power it. On all backfire restarts, it's a laboured initial wind over.
Now, i have checked the timing/carb sync, appears within spec, and have tried multiple mixture adjustments, with no change, and have tried different octane fuels, also with no change.
Does anyone have any experience or remedy with issue, before i hand it over to the shop experts?