It's probably more like an undetected gradual and 'cumulative' progression towards 'a bang' Sam.
If torque curves were available for outboards it would help, but then we would also need load curves for 'the particular' boat too, and these would obviously change a bit with different motor weights and boat loads etc.
Testing back-to-back good and bad/too big props you can actually easily hear the 'groan' from the motor under protest.
What's more, a prop can reach WOT but still be 'too big' in the low to mid-range if it has too much blade area for the motor torque produced at low revs. Been there, done that, and you could easily hear the 'motor protest' too. That prop only lasted one quick test!
Cheers
Brendon
Sent from my iPhone using Tapatalk