I built my own plate alloy boat and I can testify to the fact that this was an eye opening experience. Dealing with a good naval architect was a learning experience that overturned many old wives tails.
One issue that I always believed in was the structure in the hull determined hull strength more than hull plate thickness.
Most people seem to rattle on more about the virtues of having thicker hull plate and never do you see the structure that the hull relies on to keep its shape under extraordinary pressures.
Off course thicker plate such as 5mm over 4mm is going to have a bit more impact resistance but not heaps more. Plenty of good structure to support the sheet such as close spaced frames and plenty of stringers will see a hull made from even 3mm resist high impacts over a more sparse hull structure using 4 or even 5mm bottom sheets. I have seen enough plate alloy boats in all sizes with Bowes in between the frames. Most of the owners said the same thing, the plate isn’t thick enough, but on just about every boat this happened to the frames where to far apart and there simply weren’t enough stringers to support the pressures.
I happened to be driving a plate alloy when this very thing happened, upon taking the boat back to the factory they dropped a frame straight in to the spot where the hull had bowed in after much manipulation. It spun me out because they had a frame in stock that would fit that very spot in the hull. I did a bit of asking around and found that was a fault with that brand of hull and design.
It seems any hack can start an alloy boat company these days with next to no experience building boats or even fishing. Some of these guys I have spoken to don’t fish or neither have they owned a boat previously. It seems nuts that this can happen in this day and age.
Some poor guy goes out and buys and XYZ boat but unawares to him and his family fishing many miles offshore that the thing is a potential lemon and they loose there lives.
It’s happened before and unfortunately it’s going to happen again. In my experience there is bugger all good plate alloy boat builders around that I would trust, hell that’s a major part of the resone I built my own boat, built like a brick crapper and heavy.
For a 7.3 meter centre console the bare hull weighs 1.5 tonnes then I have the engine and another 700kg to drop in it. Why people want light weight boats for offshore work is beyond me, weight always means softer.
Stu