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Thread: Update: Rebuilding Merc 25 XD

  1. #1

    Update: Rebuilding Merc 25 XD

    As an update from this thread

    http://www.ausfish.com.au/vforum/sho...d.php?t=157637

    I have replaced all the seal and gaskets from the lower and upper units and have finished puting the motor back together.

    When I started it on the weekend - nothing except smoke and a backfire.

    The fuel that was in the tank has been sitting there for a while but it should have started or attempted to start.

    I am going to try new fuel this weekend. Any suggestions?

  2. #2

    Re: Update: Rebuilding Merc 25 XD

    backfire seems like a timing issue, but you need to be a bit more informative when you get some new fuel (although I kind of doubt that is the problem)

  3. #3

    Re: Update: Rebuilding Merc 25 XD

    Sorry to be so vague but it's hard to describe what is actually occurring.

    I did replace the parts in the carby so it may also be a timing issue.

  4. #4

    Re: Update: Rebuilding Merc 25 XD

    What did you do to gain a timeing setting for first start? You will get lots of smoke initially, was the backfires more like a sneeze or multiple sneezes?



  5. #5

    Re: Update: Rebuilding Merc 25 XD

    I honestly didn't check the timing settings. I got lots of white smoke from the lower unit exhaust.

    It was a sneeze and only happened the once.

  6. #6

    Re: Update: Rebuilding Merc 25 XD

    Haven't touched the boat in a while as I believe there is a problem with one of the cylinders and don't particularly want to spend any more money on her. The only option is to take her to a dealer to see how much it would cost to fix, or look at buying a new outboard. Any recommendations with where I should go?

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